現在(zai)(zai)有(you)很多的(de)設(she)備都是通過(guo)系統去(qu)進行(xing)(xing)(xing)配(pei)(pei)置的(de)，只有(you)系統好(hao)了才能讓設(she)備更(geng)加好(hao)的(de)去(qu)進行(xing)(xing)(xing)運行(xing)(xing)(xing)，當(dang)然(ran)配(pei)(pei)料系統也是有(you)好(hao)有(you)壞(huai)的(de)，而且在(zai)(zai)使用之(zhi)前也是需要(yao)(yao)去(qu)進行(xing)(xing)(xing)調試的(de)。接下(xia)來我(wo)們主要(yao)(yao)想給(gei)(gei)大家(jia)介(jie)紹 提配(pei)(pei)料系統的(de)控制要(yao)(yao)求，我(wo)們分為(wei)兩(liang)個方(fang)面給(gei)(gei)大家(jia)介(jie)紹，就是為(wei)了讓大家(jia)多了解一些相(xiang)關的(de)知識。

  簡要(yao)說明(ming)：配(pei)(pei)(pei)(pei)料(liao)系(xi)(xi)統(tong)(tong)工(gong)(gong)藝(yi)中(zhong)，產(chan)品(pin)合成(cheng)(cheng)配(pei)(pei)(pei)(pei)料(liao)系(xi)(xi)統(tong)(tong)的(de)(de)(de)(de)原料(liao)大(da)多是(shi)固體物(wu)料(liao)，暫(zan)時(shi)還(huan)是(shi)按照人(ren)(ren)(ren)工(gong)(gong)投料(liao)考慮。摻(chan)和(he)(he)配(pei)(pei)(pei)(pei)料(liao)原料(liao)有幾(ji)種液體，考慮自動(dong)計(ji)(ji)量和(he)(he)進料(liao)。配(pei)(pei)(pei)(pei)料(liao)系(xi)(xi)統(tong)(tong)溫度通(tong)過(guo)(guo)設計(ji)(ji)溫控(kong)(kong)(kong)(kong)程(cheng)(cheng)序進行(xing)自動(dong)控(kong)(kong)(kong)(kong)制。由(you)于溫度的(de)(de)(de)(de)控(kong)(kong)(kong)(kong)制較為(wei)(wei)復雜(za)，且(qie)時(shi)間較長，因(yin)此(ci)，溫控(kong)(kong)(kong)(kong)實現(xian)自動(dong)控(kong)(kong)(kong)(kong)制對類似的(de)(de)(de)(de)配(pei)(pei)(pei)(pei)料(liao)裝(zhuang)置很(hen)重要(yao)，而且(qie)很(hen)有利于提(ti)高操(cao)(cao)(cao)作(zuo)(zuo)(zuo)的(de)(de)(de)(de)質量和(he)(he)效率。控(kong)(kong)(kong)(kong)制系(xi)(xi)統(tong)(tong)設計(ji)(ji)以(yi)(yi)(yi)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)為(wei)(wei)中(zhong)心，操(cao)(cao)(cao)作(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)也以(yi)(yi)(yi)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)為(wei)(wei)中(zhong)心，投料(liao)、溫控(kong)(kong)(kong)(kong)、出(chu)料(liao)等過(guo)(guo)程(cheng)(cheng)均以(yi)(yi)(yi)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)發(fa)出(chu)的(de)(de)(de)(de)循(xun)序指令進行(xing)。每步(bu)(bu)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)都通(tong)過(guo)(guo)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)提(ti)示和(he)(he)人(ren)(ren)(ren)工(gong)(gong)確認(ren)進行(xing)，現(xian)場的(de)(de)(de)(de)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)配(pei)(pei)(pei)(pei)合計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)展開。除了需要(yao)人(ren)(ren)(ren)工(gong)(gong)配(pei)(pei)(pei)(pei)合的(de)(de)(de)(de)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)之(zhi)外，其他過(guo)(guo)程(cheng)(cheng)都通(tong)過(guo)(guo)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)自動(dong)完(wan)成(cheng)(cheng)控(kong)(kong)(kong)(kong)制。由(you)于本裝(zhuang)置中(zhong)很(hen)多固體物(wu)料(liao)的(de)(de)(de)(de)計(ji)(ji)量和(he)(he)進料(liao)都需要(yao)人(ren)(ren)(ren)工(gong)(gong)輔助完(wan)成(cheng)(cheng)，因(yin)此(ci)，如(ru)何實現(xian)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)和(he)(he)人(ren)(ren)(ren)工(gong)(gong)輔助操(cao)(cao)(cao)作(zuo)(zuo)(zuo)的(de)(de)(de)(de)銜接尤為(wei)(wei)重要(yao)。計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)按附件要(yao)求的(de)(de)(de)(de)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)一步(bu)(bu)一步(bu)(bu)地執行(xing)，人(ren)(ren)(ren)工(gong)(gong) 由(you)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)發(fa)出(chu)提(ti)示執行(xing)，人(ren)(ren)(ren)工(gong)(gong)現(xian)場完(wan)成(cheng)(cheng)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)，操(cao)(cao)(cao)作(zuo)(zuo)(zuo)完(wan)成(cheng)(cheng)需要(yao)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)確認(ren)，程(cheng)(cheng)序將自動(dong)進入下一步(bu)(bu)。自控(kong)(kong)(kong)(kong) 則由(you)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)自動(dong)完(wan)成(cheng)(cheng)控(kong)(kong)(kong)(kong)制，比如(ru)啟(qi)停設備、啟(qi)動(dong)溫控(kong)(kong)(kong)(kong)程(cheng)(cheng)序。計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)可以(yi)(yi)(yi)根據工(gong)(gong)藝(yi)需要(yao)切到 遙控(kong)(kong)(kong)(kong) 操(cao)(cao)(cao)作(zuo)(zuo)(zuo)，實現(xian)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)的(de)(de)(de)(de) 手自動(dong) 切換。為(wei)(wei)了方(fang)便(bian)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)的(de)(de)(de)(de)參數(shu)改變，或滿足不同配(pei)(pei)(pei)(pei)方(fang)的(de)(de)(de)(de)要(yao)求，控(kong)(kong)(kong)(kong)制系(xi)(xi)統(tong)(tong)軟件需要(yao)專門(men)設計(ji)(ji)配(pei)(pei)(pei)(pei)方(fang)功能，操(cao)(cao)(cao)作(zuo)(zuo)(zuo)參數(shu)都以(yi)(yi)(yi)配(pei)(pei)(pei)(pei)方(fang)的(de)(de)(de)(de)形式(shi)保(bao)存在(zai)計(ji)(ji)算(suan)(suan)(suan)機(ji)(ji)(ji)(ji)(ji)中(zhong)，生產(chan)某種特定(ding)的(de)(de)(de)(de)產(chan)品(pin)，只需要(yao)調用配(pei)(pei)(pei)(pei)方(fang)的(de)(de)(de)(de)功能，無(wu)需人(ren)(ren)(ren)工(gong)(gong)經(jing)常的(de)(de)(de)(de)改變參數(shu)，保(bao)證的(de)(de)(de)(de)操(cao)(cao)(cao)作(zuo)(zuo)(zuo)的(de)(de)(de)(de)方(fang)便(bian)性和(he)(he)技術的(de)(de)(de)(de)有保(bao)障。

  控(kong)(kong)(kong)(kong)制(zhi)(zhi)方案(an)：1、配(pei)(pei)料(liao)(liao)系(xi)統(tong)(tong)(tong)溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)在(zai)本系(xi)統(tong)(tong)(tong)中主要(yao)是(shi)通(tong)過夾(jia)套傳(chuan)遞的(de)(de)(de)熱量(liang)改(gai)變(bian)來實(shi)(shi)現的(de)(de)(de)，熱量(liang)通(tong)過控(kong)(kong)(kong)(kong)制(zhi)(zhi)電(dian)加熱功(gong)率來實(shi)(shi)現。實(shi)(shi)現溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)要(yao)檢(jian)測配(pei)(pei)料(liao)(liao)系(xi)統(tong)(tong)(tong)的(de)(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)和(he)夾(jia)套溫(wen)(wen)(wen)度(du)(du)(du)(du)。控(kong)(kong)(kong)(kong)制(zhi)(zhi)程(cheng)序(xu)根(gen)據(ju)夾(jia)套和(he)配(pei)(pei)料(liao)(liao)系(xi)統(tong)(tong)(tong)內(nei)(nei)的(de)(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)化進行(xing)自動控(kong)(kong)(kong)(kong)溫(wen)(wen)(wen)。對升溫(wen)(wen)(wen)或降(jiang)溫(wen)(wen)(wen)控(kong)(kong)(kong)(kong)制(zhi)(zhi)來說(shuo)，尤其(qi)(qi)需要(yao)檢(jian)測溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)化率，偏差變(bian)化率。控(kong)(kong)(kong)(kong)制(zhi)(zhi)程(cheng)序(xu)根(gen)據(ju)其(qi)(qi)實(shi)(shi)施變(bian)化調節(jie)循(xun)環(huan)熱量(liang)，從而(er)可(ke)以實(shi)(shi)現較高(gao)精(jing)度(du)(du)(du)(du)的(de)(de)(de)控(kong)(kong)(kong)(kong)制(zhi)(zhi)。另一(yi)種溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)的(de)(de)(de)方案(an)是(shi)改(gai)夾(jia)套直接電(dian)加熱為循(xun)環(huan)油加熱，裝置需要(yao)設置油槽(cao)(cao)，油槽(cao)(cao)溫(wen)(wen)(wen)度(du)(du)(du)(du)實(shi)(shi)現自動控(kong)(kong)(kong)(kong)制(zhi)(zhi)。一(yi)般(ban)需要(yao)設冷、熱兩個油槽(cao)(cao)，通(tong)過自動改(gai)變(bian)循(xun)環(huan)流(liu)(liu)(liu)量(liang)實(shi)(shi)現溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)的(de)(de)(de)目標。循(xun)環(huan)可(ke)以使傳(chuan)熱的(de)(de)(de)效果(guo)更加好(hao)，熱量(liang)傳(chuan)遞更及時，減(jian)少響應的(de)(de)(de)滯后。2、摻和(he)釜(fu)控(kong)(kong)(kong)(kong)制(zhi)(zhi)D32通(tong)過人工配(pei)(pei)制(zhi)(zhi)后進配(pei)(pei)料(liao)(liao)自動計量(liang)，建議(yi)稱重計量(liang)比(bi)較準確，也方便配(pei)(pei)料(liao)(liao)。真空泵及相應的(de)(de)(de)閥門自動控(kong)(kong)(kong)(kong)制(zhi)(zhi)。配(pei)(pei)料(liao)(liao)系(xi)統(tong)(tong)(tong)出(chu)料(liao)(liao)速度(du)(du)(du)(du)影響摻和(he)釜(fu)的(de)(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)，出(chu)料(liao)(liao)速度(du)(du)(du)(du)通(tong)過檢(jian)測流(liu)(liu)(liu)量(liang)并調節(jie)流(liu)(liu)(liu)量(liang)進行(xing)控(kong)(kong)(kong)(kong)制(zhi)(zhi)。控(kong)(kong)(kong)(kong)制(zhi)(zhi)程(cheng)序(xu)根(gen)據(ju)內(nei)(nei)部(bu)的(de)(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)上升速度(du)(du)(du)(du)自動改(gai)變(bian)進料(liao)(liao)流(liu)(liu)(liu)量(liang)，保證內(nei)(nei)部(bu)溫(wen)(wen)(wen)度(du)(du)(du)(du)不超(chao)過工藝要(yao)求的(de)(de)(de)范圍。同時可(ke)以通(tong)過夾(jia)套流(liu)(liu)(liu)量(liang)調節(jie)穩定摻和(he)釜(fu)內(nei)(nei)溫(wen)(wen)(wen)度(du)(du)(du)(du)(如果(guo)有(you)夾(jia)套循(xun)環(huan)的(de)(de)(de)話)。